OptiClean: Optical sensor for industrial washing
New generation of optical sensors to optimize the sequencing of washes and monitor the quality of CIPs
New generation of optical sensors to optimize the sequencing of washes and monitor the quality of CIPs
New generation of optical sensors to optimize the sequencing of washes and monitor the quality of CIPs
Elodys International has developed an optical sensor, OptiClean.
This sensor allows for the optimization of the cleaning phases of processes. Based on a principle of UV and IR spectrophotometry, it enables online measurement of the variation in pollution contained in CIP solutions, thus determining the optimal washing recipe. It also allows for better sorting of washing solutions based on their actual level of contamination, rather than presumed.
L'OptiClean est efficace pour aider à la qualification, il est donc un instrument clé pour le service Qualité d'une part, car en effet, là où le temps de chaque séquence de lavage est défini de façon empirique, les Usines ne disposent d’aucune mesure physique leur permettant de valider que le temps est correct : ni trop long (coûts), ni trop court (risque Bactério).
Complementary to the conductivity meter that manages concentration and phase changes, to the temperature probe that adjusts the thermal factor, and to the flow meter that allows monitoring of the mechanical factor in the washing process, Opticlean becomes the essential tool for managing the timing of washing sequences as closely as possible to actual needs. It becomes THE sensor for cleaning in place.
Elodys International has developed an optical sensor, OptiClean.
This sensor allows for the optimization of the cleaning phases of processes. Based on a principle of UV and IR spectrophotometry, it enables online measurement of the variation in pollution contained in CIP solutions, thus determining the optimal washing recipe. It also allows for better sorting of washing solutions based on their actual level of contamination, rather than presumed.
The OptiClean is effective in assisting with qualification, making it a key tool for the Quality department on one hand, because indeed, where the time for each washing sequence is defined empirically, the Plants have no physical measurement to validate that the time is correct: neither too long (costs) nor too short (bacterial risk).
Complementary to the conductivity meter that manages concentration and phase changes, to the temperature probe that adjusts the thermal factor, and to the flow meter that allows monitoring of the mechanical factor in the washing process, Opticlean becomes the essential tool for managing the timing of washing sequences as closely as possible to actual needs. It becomes THE sensor for cleaning in place.
Why use OptiClean?
By adjusting cleaning times, OptiClean optimizes the costs of CIP operations (productivity, kWh/T, losses) and their environmental impacts (water and energy consumption, and even caustic soda).
Why use OptiClean?
By adjusting cleaning times, OptiClean optimizes the costs of CIP operations (productivity, kWh/T, losses) and their environmental impacts (water and energy consumption, and even caustic soda).
1
Conception
- Contactless sensor with the product
- Long lifespan (LED): > 10 years
- High precision (1mg/l) and signal stability
2
Easy to use
- No calibration on bench
- No reagents or chemical analysis
- Reduced maintenance cost
3
Preparation
- Simple installation: online without bypass
- Mastery by the client himself at 100%
- Connectable to any controller or supervisor (4-20 mA signals)
1
Conception
- Contactless sensor with the product
- Long lifespan (LED): > 10 years
- High precision (1mg/l) and signal stability
2
Easy to use
- No calibration on bench
- No reagents or chemical analysis
- Reduced maintenance cost
3
Preparation
- Simple installation: online without bypass
- Mastery by the client himself at 100%
- Connectable to any controller or supervisor (4-20 mA signals)
Impact
Productivity
Reduction of washing time
Quality
Better control and traceability
Opex and environment
Water, energy, soda savings, material loss (impact of wastewater treatment plant)
Capital Expenditure
Increase in NEP line capacity => limitation of investments (new lines)
Impact
Productivity
Reduction of washing time
Quality
Better control and traceability
Opex and environment
Water, energy, soda savings, material loss (impact of wastewater treatment plant)
Capital Expenditure
Increase in NEP line capacity => limitation of investments (new lines)
OptiClean to assist with qualification
Opticlean a de fait de multiples atouts tels que ceux décrits précédemment, qui en font un outil unique. Mais à cela s’associe tout une chaine de valeur complète qui comprend une expertise forte de nos équipes pour aider au déploiement et surtout à l’interprétation et au diagnostic de performance.
Our approach aims to train our clients, to make them self-sufficient, and then to provide support when the specificity or complexity of the subject requires it.
OptiClean to assist with qualification
Opticlean indeed has multiple advantages, such as those described earlier, which make it a unique tool. In addition, it is supported by a complete value chain that includes strong expertise from our teams to assist with deployment and, above all, with performance interpretation and diagnostics.
Our approach aims to train our clients, to make them self-sufficient, and then to provide support when the specificity or complexity of the subject requires it.
Ensuite, la pose et le raccordement d’OptiClean à n’importe quel automate est extrêmement simple à partir des deux signaux 4-20 mA par capteur.
Cette chaîne de valeur est complétée par une application très innovante de part ses capacités, ses fonctionnalités, mais aussi sa conception. BARcip derives a large part of its value from the expertise that the two co-developing companies, namely Elodys International and Dametis, have been able to instill.
Then, the installation and connection of opticlean to any automation system is extremely simple using the two 4-20 mA signals from each sensor.
This value chain is complemented by a very innovative application due to its capabilities, features, and also its design. Thus, BARcip derives a large part of its value from the expertise that the two co-developing companies, namely Elodys International and Dametis, have been able to instill.
Feedback, ANTARTIC factory Agromousquetaire group (2024)
The ANTARTIC site was required to conduct a water conservation audit in order to limit its impact on the resource and allow for the development of the site. "A water audit involves mapping all the pipelines. Where it comes from, where it goes through, where it goes."
Frédéric Coutand, Technical Manager at Antartic
“The main objective is primarily quality, but water and time saving is important due to the saturation of some lines.”
Grégory Lubin, Performance Coordinator for syrup production at Antartic
This audit conducted by Mr. Boris NORMAND from the Elodys team highlighted numerous opportunities, particularly a significant potential in washing processes.
By instrumenting 4 lines of NEP out of the 20 at the site, the plant has achieved the following savings: "35,000 m³ of water, over 1,000 hours of washing time, and 20 MWh of electrical energy per year."
+ 30,000 m³
Water saved each year
+1 020 hours
Hours of CIP saved each year
+ 20 MWh
Electricity saved each year
Elodys International is pleased to have collaborated closely for many years with the Lactalis Group, particularly with the "energy-environment" service team. For nearly 20 years, the Lactalis plant in Laval has been a pioneer and partner in numerous tests and developments proposed by Mr. BARRAULT, focusing on actions to reduce energy and water consumption.
In fact, the site was one of the first to take on the challenge and use our Opticlean sensors. This video presents the results obtained after more than 3 years of collaboration and the ramp-up of daily use of these innovative sensors.
Les réductions de temps de lavage sont très significatives, mais également les impacts en terme de réduction des consommations d’eau de rinçage : ainsi en 2019, plus de 1800 heures de CIP économisées par an et plus de 8 000 m3 d’eau économisée chaque année.
+ 8,000 m³
Water saved each year
Feedback, Lactalis Laval factory (2018-2020)
+1 800 h
Hours of CIP saved each year
Video Vincent Ramette, Director of Lactalis Laval Factory, ultra-fresh dairy products
“The gains from optimization are significant. More than 8000m³ of water and 1800 hours of cleaning are saved each year.”
Vincent Ramette, Plant Manager Lactalis Laval
“The gains from optimization are significant. More than 8000m³ of water and 1800 hours of cleaning are saved each year.”
Vincent Ramette, Plant Manager Lactalis Laval
Elodys International is pleased to have collaborated closely for many years with the Lactalis Group, particularly with the "energy-environment" service team. For nearly 20 years, the Lactalis plant in Laval has been a pioneer and partner in numerous tests and developments proposed by Mr. BARRAULT, focusing on actions to reduce energy and water consumption.
In fact, the site was one of the first to take on the challenge and use our Opticlean sensors. This video presents the results obtained after more than 3 years of collaboration and the ramp-up of daily use of these innovative sensors.
The reductions in washing time are very significant, as are the impacts in terms of reducing rinse water consumption: thus, in 2019, over 1800 hours of CIP saved per year and more than 8,000 m3 of water saved each year, with a significant improvement plan underway.
+ 8 000 m³
Water saved each year
+1 800 h
Hours of CIP saved each year
Feedback, Lactalis Laval factory (2018-2020)
Solar Impulse
La Fondation SOLAR IMPULSE labellise Opticlean : une solution efficace et rentable !
Opticlean has been selected by the Solar Impulse Foundation to be part of the "1000 Solutions Community," which Bertrand Piccard recommends implementing as soon as possible due to their significant environmental benefits, as well as their financial profitability. This is a strong leitmotif that aims to align the necessity of acting for the planet without delay while remaining within a viable economic model..
A team of experts has therefore validated the effectiveness of Opticlean sensors on three key aspects:
- Technical feasibility
- The environmental and socio-economic benefits
- Profitability
Solar Impulse
The SOLAR IMPULSE Foundation certifies Opticlean: an effective and cost-efficient solution!
Opitclean has been selected by the Solar Impulse Foundation to be part of the "1000 Solutions Community," which Bertrand Piccard recommends implementing as soon as possible due to their significant environmental benefits, as well as their financial profitability. This is a strong leitmotif that aims to align the necessity of acting for the planet without delay while remaining within a viable economic model.
A team of experts has therefore validated the effectiveness of Opticlean sensors on three key aspects:
- Technical feasibility
- The environmental and socio-economic benefits
- Profitability
